Welding Monitors

 

 

High Reliability for QC

  • Digital or Graphic Display Options
  • Easy Automation When Combined with System Head
  • Easy QC by Enhanced Communication Function (Output of Measured Value m& Monitoring Result)
  • Easy Installation of Force Sensor
  • High Accuracy for Displacement Welding
  • Wave Analysis by Graphic Display (High Speed Sampling at 2000 times/sec)
  • Measure and Judge by 2 Conditions for Welding
  • Trigger by Applied Force or Displacement Setting
 
Force Monitor
 QC-100
 
QC-100 1AD5
 
Features QC-100
Measurement Range 0-1000N
Accuracy ±3%(of full scale)
Sampling Time 0.5ms(2000 times/sec)
Squeeze, Hold Time 0-0.9sec
Interface RS-232C, I/O, analog output
Power Source DC24V ± 10% 2A
Dimension (mm) 170x210x150
Weight 3kg
 Displacement Monitor
QC-200
 
QC-200 F9F0
 
Features QC-200
Measurement Range 0-7.5mm Resolution: 1μm
Accuracy ±1%(of full scale)
Sampling Time 0.5ms(2000 times/sec)
Squeeze, Hold Time 0-0.9sec
Interface RS-232C, I/O, analog output
Power Source DC24V ± 10% 2A
Dimension (mm) 170x210x150
Weight 3.4kg
Features TJS-1R TJS-20R TJS-100R

TJS-1R35B0

Measurement Range (N) 0-10 0-196 0-980
Critical Load (N) 20 294 1470
Accuracy ±3%(of full scale)

 

 

 

 

 

 

 

Monitoring of Welding Current

 

Welding Monitor QC-440
C-Users-jbalentine-Documents-AIT-Web-Site-website-graphics-avio-stock-images-welder-psd-12
 
 
Welding Wave Form
welding-wave-form
 
 
  Toroidal-Coil
coil9
coil10
 
 
Setting Example
Settingexample
 
 
 
Features Specifications
Type QC-440
Wave Form Single AC Type, Capacitor Type, Inverter Type, Transistor Type
Current 0.50-45.0KA
Time 0.5-99.5cycle (0.5cycle step) 1-199msec (capacitor mode 1ms Step)
Displacement Measurement Range -99.99-99.99mm or -9.999-9.999mm
Accuracy Current±2% (F.S) Time±0%
Judgment Items

Current: over, under (3digits)

Time: over, under (Cycle: 2digits msec: 3digits)

Displacement: over, under (4digits)

*With GOOD or NG Signal Output Function

Display Items Chanel, Current Value(A/B), Analog Input
Number of Monitoring Condition 2*99 Channels
Data Storage Capacity 2000 Shoots
Counter 0-99999
Interface RS-485-complaint
Printer Interval Printing Function/Memory Printing Function
Toroidal-coil Sensitivity: x1(Option), x10 (Option)
Power Consumption 80VA
Power Source AC100-240V±10% 50/60Hz
Dimensions (mm) 141x303x344
Weight 4.5kg